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lcl series ? single output industrial supplies ? high efficiency ? low cost ? 150 w convection cooled ? 300 w & 500 w with internal fans ? outputs form 12 v to 48 v ? 3 year warranty the lcl series is a low cost chassis mount product that is popular in industrial applications. the ac/dc supplies are enclosed in a metal case with terminal block input and output connectors. three series offer 150, 300 and 500 watts. each power range includ es six single output models from 12 to 48 vdc. the user adjustable outputs cover all nominal voltage ranges. the lcl150 is convect ion cooled while the 300 and 500 watt have internal fans. all lcl models are approved to ite (60950-1) safety standards and meet en55022 level b conducted emissions. operating temperature range is from -10 c to +70 c with derating above +50 c. standard features include overvoltage, overload, short circuit, and over temperature protection. remote sense is included on the lcl500 with remote on/off available with the lcl300 a nd lcl500.
figure 1 xppower.com 2 input characteristics input derating curve characteristic minimum typical maximum units notes & conditions input voltage - operating 85 264 vac derate output power < 90 vac. see fig. 1. input frequency 47 63 hz power factor > 0.9 en61000-3-2 class a compliant lcl150: en61000-3-2 class c for loads 40% lcl300 & lcl500: en61000-3-2 class c for loads 40% input current - full load 2.1 a lcl150 at 90 vac 4.5 lcl300 at 90 vac 6.6 lcl500 at 90 vac inrush current 50 a lcl150, 230 vac, cold start 25 ?c 60 lcl300 & lcl500, 230 vac, cold start 25 ?c earth leakage current <2 ma 264 vac/60 hz input protection t3.15 a/250 v internal in-line fuse lcl150 t6.3 a/250 v internal in-line fuse lcl300 t10 a/250 v internal in-line fuse lcl500 models and ratings 85 90 output power (%) 90 0 100 264 input voltage (vac) output power output voltage trim range output current ripple & noise (1) model number 150 w 12.0 v 11.0-13.0 v 12.5 a 100 mv pk-pk lcl150ps12 13.5 v 12.5-14.5 v 11.1 a 100 mv pk-pk lcl150ps13 15.0 v 14.0-16.0 v 10.0 a 100 mv pk-pk LCL150PS15 24.0 v 23.0-25.0 v 6.3 a 150 mv pk-pk lcl150ps24 27.0 v 26.0-28.0 v 5.6 a 150 mv pk-pk lcl150ps27 48.0 v 47.0-49.0 v 3.1 a 250 mv pk-pk lcl150ps48 300 w 12.0 v 11.0-13.0 v 25.0 a 150 mv pk-pk lcl300ps12 13.5 v 12.5-14.5 v 22.0 a 150 mv pk-pk lcl300ps13 15.0 v 14.0-16.0 v 20.0 a 150 mv pk-pk lcl300ps15 310 w 24.0 v 23.0-25.0 v 13.0 a 150 mv pk-pk lcl300ps24 315 w 27.0 v 26.0-28.0 v 11.7 a 200 mv pk-pk lcl300ps27 320 w 48.0 v 47.0-49.0 v 6.70 a 240 mv pk-pk lcl300ps48 500 w 12.0 v 11.0-13.0 v 42.0 a 120 mv pk-pk lcl500ps12 13.5 v 12.5-14.5 v 37.0 a 150 mv pk-pk lcl500ps13 15.0 v 14.0-16.0 v 34.0 a 150 mv pk-pk lcl500ps15 24.0 v 23.0-25.0 v 21.0 a 150 mv pk-pk lcl500ps24 27.0 v 26.0-28.0 v 18.5 a 150 mv pk-pk lcl500ps27 48.0 v 47.0-49.0 v 10.5 a 240 mv pk-pk lcl500ps48 1. measured with 20 mhz bandwidth. notes:
xppower.com 3 output overload characteristics output characteristics characteristic minimum typical maximum units notes & conditions output voltage - v1 12 48 vdc see models and ratings table initial set accuracy 100 mv 50% load output voltage adjustment 1 v see models and ratings table minimum load 0 a start up delay 2 s start up rise time 65 ms lcl150 80 lcl300 35 lcl500 hold up time 10 ms 115 vac full load line regulation 0.5 % lcl150 0.3 lcl300 & lcl500 load regulation 1 % transient response 4 % recovery within 1% in less than 500 s for a 50% load change ripple & noise see models and ratings table overvoltage protection 110 140 % recycle input to reset overload protection 110 150 % rated output power, delayed by 1 s minimum to allow peak loads. see fig 2, 3 & 4 short circuit protection auto recovery, hiccup mode overtemperature protection output turns off when otp triggered, measured internally (q1 temperature), auto recover when internal temperature was reduced. 11.96 11.98 12 12.02 12.04 12.06 12.5 12.75 13 13.25 unit enters hiccup mode 13.5 13.75 14 14.25 current (a) 100% 102% 104% 106% 108% 110% 112% 114% percent overload 90vac 115vac 230vac 264vac output voltage (v ) figure 2 - lcl150ps12
xppower.com 4 general specifications characteristic minimum typical maximum units notes & conditions efficiency 85 88 % 230 vac full load, see fig 5, 6 & 7 isolation: input to output input to ground output to ground 3000 vac 1500 500 switching frequency 45 190 khz pfc converter lcl150 90 110 main converter 62 65 pfc converter lcl300 & lcl500 80 190 main converter power density 2.7 w/in 3 lcl150 4.4 lcl300 4.9 lcl500 mtbf 200 khrs mil-hdbk-217f at 25 ?c, gb weight 1.39 (630) lb (g) lcl150 see mechanical details 1.94 (880) lb (g) lcl300 3.2 (1.45) lb (kg) lcl500 output overload characteristics 23.6 23.7 23.8 23.9 24 24.1 13 13.256 13.512 13.768 14.024 14.28 14.536 14.792 15.048 current (a) output voltage (v) 100% 102% 104% 106% 108% 110% 112% 114% 116% percent overload 90vac 115vac 230vac 264vac unit enters hiccup mode figure 3 - lcl300ps24 47.5 47.6 47.7 47.8 47.9 48 48.1 10.5 10.75 11 11.25 11.5 11.75 12 12.25 12.5 current (a) output voltage (v) 100% 103% 105% 108% 110% 113% 115% 118% 120% percent overload 90vac 115vac 230vac 264vac unit enters hiccup mode figure 4 - lcl500ps48
xppower.com 5 figure 5 - lcl150ps12 figure 6 - lcl300ps24 figure 7 - lcl500ps48 efficiency vs load 90vac input 115vac input 230vac input 264vac input 10 20 30 40 50 60 70 80 90 100 load (%) 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% efficiency 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 10 20 30 40 50 60 70 80 90 100 load (%) 90vac input 115vac input 230vac input 264vac input efficiency 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 10 20 30 40 50 60 70 80 90 100 load (%) 90vac input 115vac input 230vac input 264vac input efficiency
characteristic minimum typical maximum units notes & conditions operating temperature -10 70 ?c lcl150 & lcl300: derates linearly from 100% load at 50 ?c to 50% load at 70 ?c (see fig 10). at -10 ?c, 90 vac, start up time increases to 4 s (lcl150) lcl500: derates linearly from 100% load at 55 ?c to 50% load at 70 ?c (see fig. 11). at -10 ?c, 90 vac, start up time increases to 5 s. storage temperature -40 85 ?c cooling lcl150 convection cooled, lcl300 & lcl500 have internal fans. humidity 5 95 %rh non-condensing operating altitude 3000 m vibration 2 g 10-500 hz, 10 mins per cycle on 3 axes xppower.com 6 signals & controls figure 8 - remote sense connection diagram environmental characteristics notes and conditions remote sense compensates for 0.25 v max each line. fitted to lcl500 only. remote on/off fitted on lcl500. on = logic low or open circuit, off = logic high power supply j2 pin 4 sense (+) +vout -vout j2 pin 3 sense (-) r lead load r lead power supply j2 pin 2 remote control (+) j2 pin 1 remote control (-) outputs on outputs off figure 9 - remote on/off 1. applying <0.8 v on pin 2 with respect to pin 1 or open circuit, output turns on. 2. applying >4.5 v on pin 2 with respect to p in 1, output turns off
xppower.com 7 temperature derating curve electromagnetic compatibility - immunity (high severity level, en61204-3) esd points phenomenon standard test level criteria notes & conditions esd en61000-4-2 4 kv a contact discharge 8 kv air discharge 8 kv coupling plane discharge radiated rf en61000-4-3 2 a eft en61000-4-4 2 a surge en61000-4-5 installation class 3 a lcl150 & lcl300 installation class 2 lcl500 conducted rf en61000-4-6 2 a magnetic field en61000-4-8 1 a/m a dips and interruptions en61000-4-11 dip: 30% 10 ms a dip: 60% 100 ms b dip: 100% 5000 ms b 80 60 20 40 100 -10 0 ambient (?) output power (%) 10 20 30 40 60 50 70 80 60 20 40 100 -10 0 ambient (?) output power (%) 10 20 30 40 60 50 70 figure 10 - lcl150 & lcl300 10 discharges at each polarity were applied at points indicated (contact and air discharges) figure 11 - lcl500 mounting holes (4 on each side and 2 at bottom) lcl150 lcl300 lcl500 mounting holes (3 on each side and 4 at bottom) mounting holes (4 on each side and 4 at bottom)
xppower.com 8 electromagnetic compatibility - emissions conducted emission plots phenomenon standard test level criteria notes & conditions conducted en55022 class b radiated en55022 class a harmonic currents en61000-3-2 class a equipment figure 15 - qp detector - lcl150ps12 figure 15 - av detector - lcl150ps12
xppower.com 9 conducted emission plots figure 16 - qp detector - lcl300ps24 figure 16 - av detector - lcl300ps24
xppower.com 10 conducted emission plots figure 17 - qp detector - lcl500ps48 figure 17 - av detector - lcl500ps48
xppower.com 11 safety agency approvals safety agency safety standard category cb report us/14041/ul iec 60950-1 (2005) ed 2 e139109-a27-cb-1 information technology lcl150 us/14236/ul iec 60950-1 (2005) ed 2 e139109-a29-cb-1 lcl300 us/14254/ul iec 60950-1 (2005) ed 2 e139109-a28-cb-1 lcl500 ul ul file #e139109 ul60950-1(2007) csa 22.2 no. 60950-1-07 ed 2 information technology tuv tuv certificate #b09 07 57396 061 en60950-1/a11:2009 information technology lcl150 tuv certificate #b09 07 57396 062 en60950-1/a11:2009 lcl300 tuv certificate #b09 07 57396 063 en60950-1/a11:2009 lcl500 equipment protection class safety standard notes & conditions class i iec 60950-1-2005 ed 2 see safety agency conditions of acceptability for details pin function 1 +vout 2 +vout 3 -vout 4 -vout 5 ground 6 ac neutral 7 ac live notes: weight: 1.39 lbs (630g) approx. dimensions shown in inches (mm). tolerance is 0.05 (0.2) maximum. mechanical details - lcl150 1.02 (26.0) 4 x m4 x 0.7 thd 0.15 (3.8) max screw penetration 1.97 (50.0) 0.90 (23.0) 0.57 (14.5) 4.64 (118.0) 0.57 (14.5) 0.90 (23.0) 4.64 (118.0) 1.02 (26.0) 7.55 (192.0) terminal block, m4 screw 7 pins 0.37 (9.5) centre 3.74 (95.0) j1 2.44 (62.0) 2.83 (72.0) 7 1 4 x m4 x 0.7 thd 0.15 (3.8) max screw penetration 2 x m4 x 0.7 thd 0.15 (3.8) max screw penetration
3-july-14 mechanical details 12 mechanical details - lcl300 lcl500 xppower.com weight: 1.94 lbs (880g) approx. dimensions shown in inches (mm). tolerance is 0.05 (0.2) maximum. airflow direction is out of the unit at fan. j1 pin connections pin function 1 +vout 2 +vout 3 +vout 4 -vout 5 -vout 6 -vout 7 ground 8 ac neutral 9 ac live weight: 3.2 lbs (1.45 kg) approx. dimensions shown in inches (mm). tolerance is 0.05 (0.2) maximum. applying >4.5 v to pin 2 with respect to pin 1 turns output off. applying <0.8 v to pin 2 with respect to pin 1 or open circuit turns output on. mating connectors (j2): wst p4-i25002 housing wst i25002bs contacts j1 pin connections pin function 1 +vout 2 +vout 3 +vout 4 -vout 5 -vout 6 -vout 7 ground 8 ac neutral 9 ac live j2 pin connections pin function 1 remote control - 2 remote control + 3 sense - 4 sense + 1.97 (50.0) 0.63 (16.0) 8.07 (205.0) 1.97 (50.0) 0.94 (24.0) 0.63 (16.0) 6.81 (173.0) 6.81 (173.0) 1.97 (50.0) 0.98 (25.0) 0.50 (12.5) 4.33 (110.0) 7.44 (189.0) j1 9 1 terminal block, m4 screw 9 pins 0.37 (9.5) centre 3 x m4 x 0.7 thd 0.15 (3.8) max screw penetration 4 x m4 x 0.7 thd 0.15 (3.8) max screw penetration 3 x m4 x 0.7 thd 0.15 (3.8) max screw penetration 1.41 (36.0) 2.08 (53.0) 0.60 (15.0) 1.00 (25.5) 5.00 (127.0) 9.21 (234.0) 9.84 (250.0) 7.75 (197.0) 0.60 (15.0) 1.00 (25.5) 1.41 (0.36) 7.75 (197.0) 1.41 (36.0) 3.54 (90.0) j1 j2 9 1 1 4 terminal block, m4 screw 9 pins 0.37 (9.5) centre airflow 4 x m4 x 0.7 thd 0.15 (3.8) max screw penetration 4 x m4 x 0.7 thd 0.15 (3.8) max screw penetration 4 x m4 x 0.7 thd 0.15 (3.8) max screw penetration

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